A 100% MCC sphere, Celphere™ facilitates precise dissolution profiles of controlled release formulations by its
high sphericity and narrow particle size distribution.

Functional benefits

  • Facilitates precise dissolution profile of controlled release formulation
  • Yield improvement
    Reduces agglomeration, tolerance with high stress and coating machine varieties

Function & features

  • High sphericity
  • Narrow particle size distribution
  • High mechanical strength

Experimental
example

Example 1:

Film coating in aqueous coating system

* Percentage of particles with particle size larger than 500μm

Base granules : Vitamin B2 (2%) layered on Celphere™ or sugar sphere
Film coating : Ethylcellulose aqueous dispersion/Triethyl citrate/HPMC/
Water=10.9/2.7/1.4/85 (up to 10% against base granules)
Equipment : Wurster fluid bed coater

Example 2:

Dissolution profile affected by shear stress

Drug layering : Theophylline/Corn starch/Sucrose=10/10/20 + HPC-L aq. (3 wt%)
Film coating : Ethylcellulose aqueous dispersion/Acetylated monoglycerides/Talc=100/33/57
Equipment : CF-Granulator

Grade lineup

CP-102

CP-203

CP-305

CP-507

CP-708

General properties

Grade Particle size range (μm) Sphericity Bulk density (g/cm3) Water absorption (%)
CP-102 106-212 1.2 0.83 100
CP-203 150-300 1.1 0.87 100
CP-305 300-500 1.1 0.97 110
CP-507 500-710 1.2 0.97 70
CP-708 710-850 1.2 0.93 65

All values presented here are solely for the purpose of basic reference and should not be regarded as specifications.

Pharmacopoeia listings

JPE : Microcrystalline Cellulose Spheres
USP/NF : Microcrystalline Cellulose
Ph. Eur. : CELLULOSE, MICROCRYSTALLINE

Packaging information

Net weight Packaging type
20 kg Polyethylene bag in carton box

Formulation examples

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Technical data sheets

MCC sphere for controlled release formulations

Celphere™ 

Film coating with MCC spheres causes less agglomeration than with sugar spheres regardless of the film coating conditions such as spray rate because of their moderate water absorption capacity without dissolving. Also, film coating with MCC spheres causes less damage to core particles than with sugar spheres because of their high mechanical strength. These results suggest MCC spheres facilitates precise dissolution profile of controlled release formulations.

Challenges

Tablet dissolutionControlled release

Key words

Vitamin B2 Pellets Film coating Tumbling fluidized bed granulating - coating machine
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Technical data sheets

MCC sphere for controlled release formulations

Celphere™ 

In the case of film coating with sugar spheres, core particles dissolve in water and the granules become unstable. It indicates negative impact on dissolution profile would be assumed due to external shear stress such as the gastrointestinal tract. On the other hand, film coated granules with MCC spheres are more robust against external shear stress, and maintain stable dissolution profile because of insoluble property of MCC.

Challenges

Tablet dissolutionControlled release

Key words

Theophylline Pellets Film coating CF-granulator
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Technical data sheets

Reduction of agglomeration in coating process

Celphere™ 

Drug layering with MCC spheres causes less agglomeration than with sugar spheres regardless of the drug layering conditions such as spray rate because of their moderate water absorption capacity without dissolving. This result suggests that the use of MCC sphere improves productivity.

Challenges

Agglomeration

Key words

Sodium salicylate Pellets Drug layering Wurster fluidized bed coater
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